Business Challenges:
- Inability to trace the quality of raw material batches, process batches, finished product batches, and shipment batches.
- Lack of correlation between DCS data and packaging data with product data.
- Management unable to promptly identify quality issues during production.
Solution:
- Establishment of quality-related traceability information for raw material batches, domestically produced batches, finished product batches, and shipment batches.
- Implementation of automatic quality analysis and alerts to notify responsible personnel based on predefined rules.
- Collection of DCS data through OPC and correlation with production batches.
Project Benefits:
- 40% improvement in the closure rate of quality measures.
- 65% reduction in the average closure time of quality measures.
- 10% increase in the qualification rate of raw materials.
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